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Automated Guided Vehicles

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Specification

Topaz-X (FNC) Topaz-X (SF)
REMARKS
Tact time: 0.20 sec/chip with line array camera Simultaneous pick with 8 heads
0.45 sec/SO with line array camera Simultaneous pick with 4 heads
1.4 sec/QFP with line array camera Sequential pick with 4 heads
3.7 sec/QFP with area CCD camera In fine mode with 1 head
Optimal placement rate: 18,000 cph Simultaneous pick with 8 heads
Nominal placement rate: 12,000 - 14,000 cph Real mounting time
Applicable components: 0201 - SOP, SOJ, PLCC 32mm (1.26")
6mm - QFP 32mm (1.26") with pin pitch down to 0.5mm
(20 mil)
Dark background BGA, μBGA, CSP with regular pitches;
6mm - 32mm: Min. ball pitch down to 0.75mm (31mil); Min. ball
diameter down to 0.3mm (12mil)
Line array camera system
6mm - QFP 32mm (1.26") with pin pitch down to 0.4mm
(16 mil)
Dark background BGA, μBGA, CSP with regular pitches;
6mm - 32mm: Min. ball pitch down to 0.75mm (31mil); Min. ball
diameter down to 0.3mm (12mil)
Optional 32mm area CCD
camera system with fore and
side illumination unit
Mounting accuracy:
(X,Y) 3s
± 75μ for chips and SOIC
± 60μ for QFPs (6mm - 32mm 1.26") with pin pitch down to
0.5mm (20 mil)
Line array camera system
(all placement heads and all
placement angles)
± 35μ for QFPs (6mm - 32mm 1.26") with pin pitch down to
0.4mm (16 mil)
Optional area CCD camera
system (in fine mode)
Mounting accuracy:
(j) 3s
For Chips and SOIC this is Lead dependent
± 0.6º for QFPs (6mm - 32mm 1.26") with pin pitch down to
0.5mm (20 mil)
Line array camera system
(all placement heads and all
placement angles)
± 0.09º for QFPs (6mm - 32mm 1.26") with pin pitch down to
0.4mm (16 mil)
Optional area CCD camera
system (in fine mode)
Mounting repeatability:
3s
0 up to 360 (programmable in steps of 0.01)
Number of heads: One single beam with 4 Flying
Nozzle change heads and 4
standard heads
One single beam with 8
standard heads
The Standard heads can
exchange nozzles with the use
of the optional Nozzle
Exchange Station
Alignment system: One line array camera with fore and side illumination system for
Vision on the Fly using the VICS 2500 processing system
Standard, second line array
camera is optional
Area CCD camera for QFP 32mm (1.26") with pin pitch
down to 0.4mm (16 mil)
Optional
Moving CCD camera for Fiducial alignment Standard
Type of nozzles for X: Type 71F (on FNC head)
Type 72F (on FNC head)
Type 73F (on FNC head)
Type 71A
Type 72A
Type 73A
Type 74A
Type 76A (Melf nozzle)
Type 71A
Type 72A
Type 73A
Type 74A
Type 76A (Melf nozzle)
Standard for the Topaz-X
(FNC) will be delivered:
4x nozzle 71F, 4x nozzle 72F,
4x nozzle 73F, 4x nozzle 72A

Standard for the Topaz-X
(SF) will be delivered:
2x nozzle 71A, 2x nozzle 72A,
2x nozzle 73A, 1x nozzle 74A,
1x nozzle 76A
Type of nozzles for Xi: Type 71Fi (on FNC head)
Type 72Fi (on FNC head)
Type 73F (on FNC head)
Type 71i
Type 72i
Type 73A
Type 74A
Type 76A (Melf nozzle)
Type 71i
Type 72i
Type 73A
Type 74A
Type 76A (Melf nozzle)
Standard for the Topaz-Xi
(FNC) will be delivered:
4x nozzle 71Fi, 4x nozzle 72Fi,
4x nozzle 73F, 4x nozzle 72i

Standard for the Topaz-Xi
(SF) will be delivered:
2x nozzle 71i, 2x nozzle 72i,
2x nozzle 73A, 1x nozzle 74A,
1x nozzle 76A
Nozzle exchange station: 18 nozzle positions Optional (No nozzles included)
Nozzle station can hold:
4 x 71A(i), 4 x 72A(i), 4 x 74A,
4 x 76A and 2 special nozzles;
Nozzle 73A does not fit in the
nozzle station
Component weight: Max: 10 gr. With the use of nozzle type
74A
Component height:
(X,Y) 3s
Max: 6.5mm Max: 6.5mm Placing of parts with a height >
6.5mm is possible if certain
conditions are met.
Component mounting
interdistance:
Chip: 0.5mm or more
SOP: 0.7mm or more
Placement system: Pneumatic or servo controlled for component height
compensation
Placement force: 24 gram/mm (for nozzles with buffer this value is different) Pre-tension is 200 gr. (spring
loaded)
Number of feeders: Pneumatic Tape Feeders:
8mm: 90 positions
12mm: 43 positions
16mm: 43 positions
24mm: 28 positions
32mm: 22 positions
44mm: 21 positions
Stick feeders: Depends on stick dimensions
Bulk feeders: 90 x 8mm positions
For Topaz-X (FNC) and
Topaz-X (SF)



56mm and 72mm Tape feeders
are available on special request
Number of ITF feeders: Intelligent Tape Feeders:
8mm: 80 positions
12mm: 36 positions
16mm: 36 positions
24mm: 40 positions
32mm: 24 positions
44mm: 20 positions
56mm: 16 positions
Stick feeders: Depends on stick dimensions
For Topaz-Xi (FNC) and
Topaz-Xi (SF)
Component packaging: Tape according to IEC/EIA-J/JEDEC: 8-44mm
For larger tape feeders such as 56mm, 72mm please contact your
local sales representative.
Tape reel diameter max:
380mm (15")
Manual Tray feeder: Max. tray size is board width dependent:
Max tray size: 330mm x 300mm (12.8" x 11.7")
Max tray size by max board width of 440mm (17.2"):
330mm x 175mm (12.8" x 6.8")
Min tray size: 50mm x 50mm (2.0" x 2.0")
Optional: Manual tray feeder
(Max. number of feeders 65;
Head number 8 can’t pick
components in an area of
14mm from the right side of
the MTF)
Not available for Xi machines
ATS 20 Tray Feeder portrait: Max. tray size: 220mm x 350mm
(8.6" x 13.7")
Min tray size: 50mm x 50mm (2.0" x 2.0")
Optional (factory built in): ATS
20 Tray Feeder portrait (Max.
board width 250mm (9.8"),
max. number of 8mm feeders
3 x 20, amount of pallets 20
with 12.5mm pitch)
Double ATS 20 Tray Feeder portrait:
Max. tray size: 220mm x 350mm (8.6" x 13.7")
Min tray size: 50mm x 50mm (2.0" x 2.0")
Optional (factory built in):
Double ATS 20 Tray Feeder
portrait (Max. board width
250mm (9.8"), max. number of
8mm feeders 2 x 20, amount of
pallets 2 x 20 with 12.5mm
pitch, at the left ATS 20 components
can’t be picked by all
heads in an area of 36mm from
the left side of the ATS 20)
ATS 20 Tray Feeder landscape:
Max. tray size: 350mm x 220mm (13.7" x 8.6")
Min tray size: 50mm x 50mm (2.0" x 2.0")
Optional (factory built in): ATS
20 Tray Feeder landscape (Max.
board width 380mm (15.0"),
max. number of feeders 2 x 20
+ 16, amount of pallets 20 with
12.5mm pitch, at the right side of
ATS components can’t be picked
by all heads in an area of
18.2mm)
Not possible for Xi machines
Double shuttle LCS Tray Feeder:
Max. tray size: 350mm x 440mm (13.7" x 17.2")
Min tray size: 50mm x 50mm (2.0" x 2.0")
Optional: Double shuttle LCS
Tray Feeder (no restrictions)
Max: 120 Jedec trays
Stick and bulk Many solutions possible
Maximum height premounted
components:
4.0mm on placement side
(0.16")
18mm on non placement side
(0.7")
6.5mm on placement side
(0.26")
18mm on non placement side
(0.7")
PCB Dimensions (x,y): Min: 50mm x 50mm (2.0" x 2.0")
Max: 460 x 440mm (18" x 17.2")
Special applications upon request
Using PCB pin fixation or edge
clamping system.
PCB Weight: Max. 1.2 Kg
Max. 2.0 Kg
Without components
With components
PCB Thickness: Min: 0.4mm (0.015")
Max: 4.0mm (0.15")
Special applications upon request
Non-mountable area: Board top side:
3mm (0.12") from rear side board edge
0mm from front side board edge
Component height restrictions
apply in the 10mm (0.40") area
from front side edge depending
on board thickness
4mm (0.16") around reference holes (locate pins) Flat edge of 30mm (1.2") is
required on bottom right
corner for the use of the main
stopper, sub and exit stopper
Board bottom side:
5mm from front and rear side board edge (0.2")
For ceramic PCBs (optional)
the non-mountable area may
be different
PCB Material:/td> Phenolic/FR4/Composite Materials Ceramic PCBs require special
conveyor sections (optional)
PCB Positioning: Locate pin fixation Adjustable second pin
Z servo controlled push up system Software controlled by PCB
thickness
Push up pins Adjustable positions
Edge clamping With adjustable push in
Sub stop (PCB waiting buffer) Adjustable position
Exit stop Fixed position
PCB Transport height: 900mm ± 10mm (35.4" ± 0.4") Standard
SMEMA 953mm ± 12.5mm (37.5" ± 0.5") Standard
PCB Transport direction: Left to Rightc Right to Left is optional
PCB Transport width: Automatic Front rail fixed
Rear rail adjustable
PCB Loading time: Approximately 3 sec. PCB loading concurrent to
SMD picking and alignment
PCB Ratio width/length: Max. 1:3
Control system: MCX controller 486-100 100 MHz, 16 Mb int. memory
40 Mb flash disk Optional 85 Mb
1.44 Mb floppy drive 3.5"
RS 232 Serial Interface
15" Color Monitor
9" Black/White vision monitor
User interface: VIOS (Visual Integrated Operating System)
Hand held keyboard for all operator functions
Enhanced PC/AT keyboard for data editing functions
Control system
functions:
Max. 127 PCBs Max. 2560 components per
PCB
Backup and restoring data using RS232 serial line or floppy
Data conversion UFOS«VIOS
Data conversion Text«VIOS
MIS data gathering
Data teaching
Data tracing
Component database 3000 Component packages;
user can define and teach
vision files
Component database 3000 Component packages;
user can define and teach
vision files
SMEMA electrical interface
On line calibration
On line help functions
Feeder lock verifier
Machine dimensions
and weight:
Length: 1650mm (5.4 ft)
Height: 1850mm (6.1 ft)
Width: 1408mm (4.5 ft) Width including feeders:
pneumatic feeders 2244mm
(7.36 ft), electrical feeders
2150mm (7.05 ft)
Weight: 1570 kg (3460 Lbs)
Safety standards: EN 292, EN 294, EN 349, EN 614, EN 1050, EN 55011, EN
50082-1, EN 60204-1
CE-safety is part of system
design. Safety measurements
are tested on each product in
the factory.
Electrical safety according IEC 204
Warning lights: White: Emergency stop, safety cover interlock
Blue: Pick up error, out of components
Green: in automatic operation
Electric power: Voltage AC: 200/208/230/240/380/400/416 V ± 10%, 3 Phase More than 2.5mm2 cables are
needed
Frequency: 50/60 Hz
Consumption: 4 kVA max.
Air supply: Pressure: > 5.5.105 Pa (5.5 bar, 80 PSI)
Quality: dust and oil free
Consumption: 350 Nl/min.
Operating temperature: 15-35º C (59º - 95º F) Specification guaranteed: 20º -
28º C (68º - 82º F)
Humidity: 20 - 90% (no dew)
Noise: < 78dBa